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ML4428IP Datasheet(PDF) 7 Page - Micro Linear Corporation |
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ML4428IP Datasheet(HTML) 7 Page - Micro Linear Corporation |
7 / 16 page 7 ML4428 RES1, RES2 and RES3 Operating motors at greater than 12V requires attenuation resistors in series with the sense inputs (PHI1, PHI2, PHI3) to keep the voltage less than 12V. The phase sense input impedance is 8700ý. This requires the external resistor to be set as follows and results in the given attenuation. RES1 = RES2 = RES3 RESI = 725 (VMOTOR – 10) Atten RES = + 2900 1 8700 A larger value for RES1 may be required if the peak motor phase voltage exceds VMOTOR. ISENSE FILTER The ISENSE filter consists of an RC lowpass filter in series with the current sense signal. The purpose of this filter is to filter out noise spikes on the current, which may cause false triggering of the one shot circuit. It is important that this filter not slow down the current feedback loop, or destruction of the output stage may result. The recommended values for this circuit are R = 1Ký and C= 300pF. This gives a time constant of 300ns, and will filter out spikes of shorter duration. These values should suffice for most applications. If excessive noise is present on the ISENSE pin, the capacitor may be increased at the expense of speed of current loop response. The filter time constant should not exceed 500ns or it will have a significant impact on the response speed of the one shot current limit. CIOS The one shot capacitor determines the off time after the current limit is activated, i.e. the voltage on the ISENSE pin exceeded 0.5V. The following formula ensures that the motor current is stable in current limit: CV IOS MAX MOTOR () . =× × − 111 10 11 CIOS is in Farads This is the maximum value that CIOS should be. Higher average torque during the current limit cycle can be achieved by reducing this value experimentally, while monitoring the motor current carefully, to be sure that a runaway condition does not occur. This runaway condition occurs when the current gained during the on time exceeds the current lost during the off time, causing the motor current to increase until damage occurs. For most motors this will not occur, as it is usually a self limiting phenomenon. (See Figure 7) COMPONENT SELECTION GUIDE In order to properly select the critical components for the ML4428 you should know the following things: 1. The motor operating voltage, VMOTOR (V). 2. The maximum operating current for the motor, IMAX (A). 3. The number of poles the motor has, N. 4. The back-EMF constant of the motor, Ke (V ¥ s/rad). 5. The torque constant of the motor, Ke (N ¥ m/A). (This is the same as the back-EMF constant, only in different units.) 6. The maximum desired speed of operation, RPMMAX (rpm). 7. Line to line resistance, RL-L (Ohms). 8. Line to line inductance, LL-L (Henries). 9. The motor should have at least 15% line-to-line inductance variation during rotation for proper start- up sensing. (Air core motors will not run using the ML4428.) Examine the motor to determine if there is any iron in the core. If the stator coils are not wound around an iron form, the ML4425 or ML4426 may be a better choice. If you do not know one or more of the above values, it is still possible to pick components for the ML4428, but some experimentation may be necessary to determine the optimal value. All quantities are in SI units unless other wise specified. The formulas in the following section are based on linear system models. The following formulas should be considered a starting point from which you can optimize your application. Note: Refer to Application Note 43 for details on loop compensation. RSENSE The function of RSENSE is to provide a voltage proportional to the motor current, for current limit/feedback purposes. The trip voltage across RSENSE is 0.5V so: R I SENSE MAX = 05 . IMAX is the maximum motor current. The power dissipation in the resistor is IMAX squared times RSENSE, so the resistor should be sized appropriately. For very high current motors, a smaller resistor can be used, with an op-amp to increase the gain, so that power dissipation in the sense resistor is minimized. |
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