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9-305832-6 Datasheet(PDF) 2 Page - Tyco Electronics |
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9-305832-6 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 6 page 408- 1634 Die Assemblies 45218, 45221, 69303- 2, and 69820 Rev C 2 of 6 Tyco Electronics Corporation Typical Closed--End Splice Wire Strip Length (Ref) SPLICE INSTRUCTION SHEET FOR WIRE STRIP SIZE TYPE INSTRUCTION SHEET FOR WIRE COMBINATIONS WIRE STRIP LENGTH 22 16 ECV 408--1395 (6.73 [.265] Splice Min Opening Diameter) 7.94--8.73 [.312--.344] 22--16 ECV 408--2228 (6.48 [.255] Splice Min Opening Diameter) 10.32--11.90 [.406--.469] VS 408--1394 22--14 ECN 408--1271 (Transparent Splice) 8.33--9.13 [ 328-- 359] ECN 408--8806 (Black Splice) [.328--.359] 22 10 ECV 408--1002 14.29--15.87 [.562--.625] 22--10 ECN 408--1021 10.72--11.51 [.422--.453] Figure 2 4. Hold the wires in place, and actuate the tooling through a complete cycle. 5. Allow the dies to open FULLY, then remove the crimped splice (if splice is difficult to remove, twist splice one--quarter turn). Inspect the crimped splice accordingtoFigure4. For detailed information on inspection requirements, refer to Application Specification 114--2147 for nylon splices and 114--2149 for vinyl splices. 5. INSULATION CRIMP ADJUSTMENT (For Die Assembly 69820 Only) The moving die has three insulation adjustment settings to adjust the wire insulation grip: 1—Tight, 2—Medium, and 3—Loose. To determine the proper insulation crimp setting, proceed as follows (refer to Figure 5): 1. Remove the moving die from the tool. 2. Loosen, but do not remove, the die screw. Set the insulation crimp adjustment to Setting 1 (as described in Figure 5). Figure 3 Shoulder Resting Against Die Ejector Endof WireBarrel Resting Against Die Locator Nylon Splices Vinyl Splice Front of Wire Barrel Resting Against Wire Barrel Section of Die Nylon or Vinyl Splice in Die Assembly 69820 Figure 4 Crimp Centered on Wire Barrel (May Be Off Center But Not Off End of Wire Barrel) Properly Stripped Wires Bottomed in Splice Correct Wire Size Combination No Nicked or Missing Wire Strands NOTE i |
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